Notes On DIY Nixie Tube Sockets
Many of the IN-12 (and other type) tube lots on eBay are surplus sales from
former Soviet states. Those which include sockets nearly double the cost of
bare tubes. And while the sockets I've received were in reasonable used
condition, they still had tarnished contacts and soldered remnants of clipped
wiring. "New Old Stock" as advertised in these sales basically implies pulls
from surplus mothballed equipment, and doesn't indicate that the parts have
never been used.
As a cheaper and more reliable alternative, you can consider making
your own tube sockets using discrete pins in an appropriate PCB layout. (PCB
real estate isn't free, but the opportunity for a tailor-made set of sockets
may present additional value for your application in terms of simplified,
compact mounting and wiring.) Many tubes, including the IN-12, have a pin
diameter of approximately 1 mm. This corresponds almost exactly to the O.D.
of male D-subminiature connector pins. It's easy to disassemble straight-pin
PC-mount female connectors like the ones pictured below and recover the pins,
which are ideal for nixie tube sockets. Simply drill or twist out the two
pop-rivets in the mounting flange, and pull the connector apart. I discovered
this trick while building a custom socket for a photomultiplier tube with 1
mm diameter pins, which you can also see below.
This isn't an original discovery:
SpiralBrain
posted
the same idea in 2012 with some very nice pictures, and
I see many lots on eBay for "nixie tube pins"
which are physically identical to these female D-sub contacts.
Kosbo.com also offer a
product which is apparently the same thing. I don't want to suggest that
this is intentionally misleading, or a bad deal. These pins seem to be priced
fairly, considering the cost and labor of disassembling new sockets. But you
can also source them yourself.
I found it very difficult to keep the D-sub pins in a perfect upright
orientation while soldering. It's tempting to use the tubes as a guide, but
I can't recommend this approach. I suspect the heat from soldering can
re-temper the spring contacts while under tension from the pins, resulting
in a loose fit and poor performance down the road. Instead I fabricated jigs
from thick FR4 material, with stepped holes to fit the pin shoulders. I used
a printout of the PCB socket footprint as a drill guide. A custom jig might be
overly labor-intensive for a one-off project, but for multiple sets of tubes
it's a handy accessory.
(Side note: certain online retailers I won't mention recommend using a
solderless breadboard to align pin headers for soldering to their breakout
board products. This is a good way to damage your breadboard, for the reasons
I outlined above. Poor contact tension results in increased electrical
resistance; low-current signals will be affected, while higher current will
heat, oxidize, and further degrade the contacts.) (In fact, this process
happens regardless. Solderless breadboards should be avoided as soon as you
have the skills to do so.)
Contact: reboots at g-cipher.net
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